Beater Bar Sizer

In order to perform difficult screening tasks or to meet particularly high quality requirements, Mogensen offers the SJ-Sizer, a combination of a spreading screen and a directly excited screen lining. This machine is based on the proven Mogensen Sizer (linear vibrator) in which the lowest or several of the two or three screening decks are set vibrating by means of beater bars. The beating devices are driven by two unbalance type vibrators which set the beating bar shaft in oscillating motion. Optionally, the required beating frequency can be adjusted to the product by means of a frequency converter, which lends the machine a great variability. The linear motion of the whole screening box ensures the transport of the material on the screening decks. It is particularly suitable for products which are difficult to screen such as moist or oily materials or products with a great particle size distribution and a high fine material portion. The coarser and thus less problematic portion of the material can be filtered out on the upper classic sizer design screen decks. The beating impulse in the directly excited screening deck ensures that the screening meshes are kept free and clogging is avoided and ensures a high separation efficiency. Typical applications include: Front view without outlet hood and dust cover burnt lime chalk fertilizers fish flour fly ash glass powder oil coke phosphate quartz sand rubber sand grit sodium carbonate waste glass

Contract Screening

If there are capacity bottlenecks in your own screening processes If your own production equipment is not available In the event of sudden equipment failure or modification Sample quantity production We offer Capacity ranging from small production jobs to tonnage production Separation from 0.1 to 80 mm Production of multiple factions Use the complete services offered by our Pilot Plant - we are ideally equipped. We process Stone/soil Minerals Recycling Metallurgy Plastics Feed

Plastic Sorting

For the sorting of plastic material like: PET (beverage bottle, packing material) PE PVC (e.g. shredded window profiles) PP Mogensen can offer the MikroSortÂŽ AF. The MikroSortÂŽ AF scans bulk goods on a working width of 900 mm in free fall by means of a colour line camera. The respective data is evaluated by a freely programmable sorting software of an industrial computer by colour, brightness and size into good product and rejected parts. The computer passes this information to 224 fast and robust compressed air valves, each of which serves one compressed air nozzle. Rejected parts are evaluated by position, shape and size and blown out of the material stream by specific jets of compressed air. Advantages of the MikroSortÂŽ AF: Inexpensive sorting of fines bulk goods by colour and brightness is possible. Slightest colour differences (e.g. blue, light blue, light green, also opal from white transparent) are detected and are available as sorting parameters. Depending on material, particle distribution and rejected quantities, quantities of 1 to 3 t/h may be sorted. Rejection rates of up to 8000 particles/second may be realised in continuous operation. Thanks to accurate detection, exact sorting out and re-sorting of the rejected material, the yield of the good material is maximised. Fine metal parts are detected parallel to the colour sorting and are lead to the rejection stream. Thanks to the exact detection and the fast and precise triggering of the valves, the specific compressed air consumption is very low. Low-maintenance operation thanks to automatic cleaning. Protection of all parts touched by the product with stainless steel and glass as well as a material suited to the material to be sorted. Also refer to our technical paper: Sorting PET-Flakes with the Mogensen MikroSortÂŽ AF 0916. Click here to open information leaflet Mogensen MikroSortÂŽ AF 0916

Sizer

The Mogensen SizersÂŽ system is made up of several screening decks which are arranged on top of one another and have different inclinations. The meshes are bigger in the upper decks and smaller in the lower decks. The maintenance-friendly screen linings are excited in a compact case by motor vibrators or directional exciters. While the finer particles of the material fall through the larger meshes of the upper deck almost vertically, the larger particles are filtered out of the material flow. Due to the different inclination of the screen linings, their openings have the effect of a smaller mesh. For this reason, the mesh widths can be unusually large compared to conventional flat-design screens at the same separation efficiency. The separation of different particle sizes from the material flow and the larger mesh width not only prevent the deposition of material layers and clogging of material on the screen linings, but also ensure, in addition to the high throughput, an extremely long service life of the screen linings. Typical applications include: alumina aluminium bauxite cement chalk coal coke glass gypsum iron ore limestone magnesit nuts quartz salt sand sand grit sugar wood

Tubular Vibrating Feeder

Two variants, series FP and FN (depending on conveyor length and wall thickness), are available. The pipe diameter is 324 mm; in the standard version, the pipes have a wall thickness of 4 mm. Other wall thicknesses are available upon request. On the inlet and outlet sides, wear-resistant cleaning covers are provided, combining the advantages of a wear resistance and a cleaning opening. Due to the inclined impact surface at the inlet, the conveyed material is accelerated in the conveying direction immediately. This results in less wear and tear and a higher flow rate than in the case of standard pipe conveyors where the product must be diverted by 90°. The pipes are absolutely symmetrical. Thanks to this design, the pipe just has to be turned around by 180° if the lower half is worn out. The spring bearings are turned around and the operation can be continued because now the material flows through the old upper half. (In type FN only possible if enough space is available below the pipe for accommodation of the exciter saddle.) Upon request, the flow rate can be varied by means of a frequency converter

X-ray sorting

Mogensen developed, in co-operation with CommoDaS, Wedel, a sorting machine which separates various bulk goods by means of x-ray sensors. This new technology was initialised because of the new waste deposit decree by which the depositing of raw household and industrial waste is regulated as from June 1st, 2005. As from this date, this waste has to be separated into pure inorganic and organic fractions. The organic fraction may be used as high quality fuel substitute and should contain as little ash as possible. The inorganic fraction should be an inert product and should have an ignition loss of less than 5%. Exceeding this limit continuously results in higher deposit costs. The differentiation in this area reaches its limits with the usual sorting by sight but also with the colour sorting. The x-ray technique, however, distinguishes material with similar colours and weights by a further criterion, i.e. the density or, more specific, by the absorption of x-rays. Organic parts like wood and plastic are unmistakably distinguished from inorganic parts like stones, glass or ceramics. Data received from the x-ray sensor are evaluated by a high-performance computer in real time and the sorting decision is forwarded to extremely fast compressed-air valves. The valves are triggered according to the size and position of the parts to be rejected and accurately deflected.