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Plastic granulators |
| Employees : |
50+ |
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Manufacturer |
The Wanner granulators offer practical solutions for almost all problems presented by the recycling of sprues and defective parts in the production process.
Every one of our plastic granulators contains the experience gained in many years of activity in the field of plastic recycling.
The experience is evident in the many advanced detailed solutions which will make daily work easier for you and your employees and thus will ensure high productivity.
The source of our expertise is our effort to see everything through the eyes of our customers and to find innovative and simple solutions for special problems - from practical expertise to practical use.
We have developed repeatedly proven solutions for your problems in the processing or disposal of sprues or defective parts.
| The Baby - Series The B06.08 granulator is designed for the granulation of small sprues. Typical applications are the granulation of CD sprues and small sprues from microinjection moulding.
The granulator type B06.08CD is specially designed for the granulation of CD sprues, while the modell B06.08S is designed for general microinjection moulding applications .
The cutting chamber of the B Series granulators including rotor and screen are made of stainless steel, to fulfill also high purity standards for regrind. In addition, the cutting chamber is hermetically sealed to prevent the regrind from being contaminated by incoming air or dust when extracted by suction. It is therefore possible to use this granulator
under clean room conditions, as is typical in CD production.
Both models granulate sprues at low speed. This ensures a virtually dust-free regrind as well as maintaining a very low noise level.
The optimized geometry of the V-formation scissors cut and the cascading, multi-level rotor is providing a very effective granulation process and therefore the power required
by the geared motor is reduced without compromising granulator efficiency.
The Baby Series offers the optimal solution for the granulation of small sprues for microinjection moulding and CD production.
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| The Compact-Series The new C's Series is improved with regard to the following points:
Noise level is reduced by up to 4 dB(A) when granulating hard and brittling materials.
Advanced simplicity of use and ease of cleaning. |
| The Cutter Cutter systems - designed to chop massive edge trim into smaller pieces - are built to your special application and requirements.
We are able to provide cutter systems including conveyor and granulator, which will process massive edge trim into regrind according to your needs and specifications. |
| The Dynamic-Series The D Series is based on three model sizes:
D 25.25 with a cutting chamber opening of 250 x 255 mm²
D 25.38 with a cutting chamber opening of 250 x 385 mm²
D 25.50 with a cutting chamber opening of 250 x 505 mm²
The granulator with standard hopper can be equipped with an additional chute, which can serve as robot in-feed slide or tray for manual hand feed to suit the various feeding options.
The optional sound proof enclosure and a wide range of alternative motors, stands and controls allow the granulator to be tailored to your specific requirements.
The new rotor design with scissor cutting action guarantees a high quality regrind with an extremely low percentage of fines. The sound absorbing feed hopper and the solid cutting chamber made of vibration reducing die casted parts minimises the low noise level, even when granulating heavy parts. The unit is extremely easy to open and to clean, saving time and money.
Even with the optional sound enclosure fitted, access to the cutting chamber can be gained easily via a large door. Based on proven designs, the D Series offers improved productivity and excellent value for money.
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| The Energy-Series The new E-Series (Energy-Series) granulators are very suitable as powerful central granulators for the processing of sprues and failparts up to a throughput of 800 kg/hr (depending on the products, its material, geometry and screen size). Whether bulky or thin-walled parts, sprues/runners or extruded profiles, the E Series can effectively process them all. The resulting high quality, uniform granulate can be reused directly in subsequent production processes.
By standard, these granulators come with integrated sound enclosure and a special framework design to reduce structure born noise, thus qualifying these machines also for in-line applications in the production of large blow or injection moulded parts. The extensive actions taken to reduce noise and impact sound are lowering the stress on the operator.
The large doors on the front of the enclosure provide easy access to all main components, such as the cutting chamber, blower, etc., without the use of tools.
The knives can be pre-adjusted outside the cutting chamber by means of a gauge to ensure precise tolerances once the knives are re-installed. As with all Wanner granulators, the new E Series benefits from many outstanding features and proves to be good value for money. You will find the granulator's high performance, robust design and ease of use second to none.
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| The Xtra Series The special granulator for demanding users
The screenless type of crusher granulators of the Xtra Series are ideal for brittle plastic materials. With large primary crushers, plastic sprues and parts are pre-crushed before being broken down to a final size via the toothed rollers (available with 4 and 5 mm teeth) without screening. There are benefits compared with blade granulators with screen, in terms of regrind quality and use, particular with brittle materials. As a result, the noise level is lower when granulating massive sprues and the regrind has fewer fine parts when processing brittle plastics. The Xtra-Series machines are also very compact and easy to clean. The hardened cutting tools made from high quality steel alloys guarantee a long service life even when processing abrasive plastics. The screenless crusher granulators are available in different configurations and are easy to adapt to specific user requirements.
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